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1. 35Hz high-frequency vibration rapidly disrupts the compacted structure of ballast particles, facilitating their re-interlocking into a tight configuration. This significantly enhances the density, load-bearing capacity, and resistance to deformation of the ballast bed. 2. The tamping pick is inserted below the bottom surface of the sleeper to fully compact the ballast under the sleeper, effectively avoiding the problem of track settlement caused by shallow false ballast. |
3. Combined with the function of track lifting and track shifting, while tamping and compacting the ballast, the track's geometric parameters such as level, height, and direction are corrected in real time to reduce secondary disturbances to the ballast.
4. Adopting separable three-track sleeper tamping structure, the single operation can process three sleepers simultaneously,which improves the efficiency by 30%-40% compared with the traditional double-sleeper tamping machine.
The device leverages 35Hz high-frequency vibration to rapidly disrupt the compacted structure of ballast particles. This process encourages particles to re-interlock into a tighter configuration, significantly boosting the ballast bed’s density and load-bearing capacity. Compared to low-frequency alternatives, this technology minimizes ballast fragmentation and ensures long-term stability.
The tamping picks are engineered to insert below the bottom surface of sleepers, fully compacting the ballast directly under the sleeper. This eliminates the risk of "shallow false ballast"—a common issue that leads to premature track settlement. By targeting the root cause of settlement, the DWL-48 reduces the need for follow-up maintenance.
Integrated with track lifting and shifting functions, the DWL-48 corrects key geometric parameters (level, height, direction) in real time while tamping. This synchronization minimizes secondary disturbances to the ballast bed, ensuring that the track remains aligned and stable immediately after operation.
Adopting a separable three-track sleeper tamping design, the device processes three sleepers simultaneously in a single operation. This structure improves work efficiency by 30%-40% compared to traditional double-sleeper tamping machines, making it ideal for large-scale track maintenance projects.
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1. 35Hz high-frequency vibration rapidly disrupts the compacted structure of ballast particles, facilitating their re-interlocking into a tight configuration. This significantly enhances the density, load-bearing capacity, and resistance to deformation of the ballast bed. 2. The tamping pick is inserted below the bottom surface of the sleeper to fully compact the ballast under the sleeper, effectively avoiding the problem of track settlement caused by shallow false ballast. |
3. Combined with the function of track lifting and track shifting, while tamping and compacting the ballast, the track's geometric parameters such as level, height, and direction are corrected in real time to reduce secondary disturbances to the ballast.
4. Adopting separable three-track sleeper tamping structure, the single operation can process three sleepers simultaneously,which improves the efficiency by 30%-40% compared with the traditional double-sleeper tamping machine.
The device leverages 35Hz high-frequency vibration to rapidly disrupt the compacted structure of ballast particles. This process encourages particles to re-interlock into a tighter configuration, significantly boosting the ballast bed’s density and load-bearing capacity. Compared to low-frequency alternatives, this technology minimizes ballast fragmentation and ensures long-term stability.
The tamping picks are engineered to insert below the bottom surface of sleepers, fully compacting the ballast directly under the sleeper. This eliminates the risk of "shallow false ballast"—a common issue that leads to premature track settlement. By targeting the root cause of settlement, the DWL-48 reduces the need for follow-up maintenance.
Integrated with track lifting and shifting functions, the DWL-48 corrects key geometric parameters (level, height, direction) in real time while tamping. This synchronization minimizes secondary disturbances to the ballast bed, ensuring that the track remains aligned and stable immediately after operation.
Adopting a separable three-track sleeper tamping design, the device processes three sleepers simultaneously in a single operation. This structure improves work efficiency by 30%-40% compared to traditional double-sleeper tamping machines, making it ideal for large-scale track maintenance projects.
The DWL-48 Tamping Device is the core component of the DWL-48 continuous-operation tamping and stabilization vehicle, designed to address the challenges of irregular sleeper spacing and complex track conditions in railway maintenance. Unlike traditional tamping equipment, it features independently controlled front and rear tamping heads, enabling flexible switching between single-sleeper tamping and single-side tamping modes. This adaptability ensures reliable performance across diverse working scenarios, from urban rail lines to long-distance freight corridors. By integrating precision engineering with user-centric design, the DWL-48 enhances ballast bed density, load-bearing capacity, and deformation resistance—critical for extending track service life and reducing maintenance frequency.
| Theoretical operating speed | 0-2km/h adjustable |
| Longitudinal horizontal error | ≤3mm |
| Lateral horizontal error | ±2mm |
| Operating temperature range | -10℃~+40℃ |
| Applicable track gauge | Supports customized adaptation. We can provide customized product services according to your needs. |
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The DWL-48 Tamping Device is the core component of the DWL-48 continuous-operation tamping and stabilization vehicle, designed to address the challenges of irregular sleeper spacing and complex track conditions in railway maintenance. Unlike traditional tamping equipment, it features independently controlled front and rear tamping heads, enabling flexible switching between single-sleeper tamping and single-side tamping modes. This adaptability ensures reliable performance across diverse working scenarios, from urban rail lines to long-distance freight corridors. By integrating precision engineering with user-centric design, the DWL-48 enhances ballast bed density, load-bearing capacity, and deformation resistance—critical for extending track service life and reducing maintenance frequency.
| Theoretical operating speed | 0-2km/h adjustable |
| Longitudinal horizontal error | ≤3mm |
| Lateral horizontal error | ±2mm |
| Operating temperature range | -10℃~+40℃ |
| Applicable track gauge | Supports customized adaptation. We can provide customized product services according to your needs. |
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Specific usage scenarios:
Tamping operation of new railway track bed.
Specific usage scenarios:
Improve the ballast density during periodic maintenance, defect repair and overhaul of existing lines.
• New Railway Track Beds: Compacts ballast during initial track laying to establish a stable foundation for train operations.
• Existing Line Maintenance: Enhances ballast density during periodic maintenance, defect repairs (e.g., localized settlement), and overhauls of aging rail lines.
• Complex Track Conditions: Adapts to irregular sleeper spacing, curved tracks, and high-traffic corridors, ensuring consistent performance across diverse environments.

Specific usage scenarios:
Tamping operation of new railway track bed.
Specific usage scenarios:
Improve the ballast density during periodic maintenance, defect repair and overhaul of existing lines.
• New Railway Track Beds: Compacts ballast during initial track laying to establish a stable foundation for train operations.
• Existing Line Maintenance: Enhances ballast density during periodic maintenance, defect repairs (e.g., localized settlement), and overhauls of aging rail lines.
• Complex Track Conditions: Adapts to irregular sleeper spacing, curved tracks, and high-traffic corridors, ensuring consistent performance across diverse environments.