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Product Overview
Installed on the excavation guide groove, corner guide groove and other parts of the screen cleaning machine, it is used to protect the relevant parts of the screen cleaning machine, reduce the wear and tear on the equipment caused by ballast and excavation chain, reduce equipment maintenance costs and extend the overall service life of the equipment.
Key Features
Hard alloy materials:
These materials possess characteristics such as high hardness, wear resistance, good strength and toughness, heat resistance, and corrosion resistance. For example, tungsten carbide-based hard alloys can effectively improve the wear resistance of wear plates.
Bragging process:
This process welds the nano-hard alloy sheet to the wear plate base material, resulting in rapid heating, quick flux melting, high weld strength, minimal deformation, and excellent overall mechanical properties.
High wear resistance:
Compared to ordinary wear plates, alloy wear plates have significantly improved wear resistance, extending service life by several times or even dozens of times.
Good corrosion resistance:
Resists the erosion of moisture, acids, and alkalis in the ballast, ensuring stable performance of the wear plate.
Vibration and noise reduction:
Effectively reduces vibration and noise during screen cleaning machine operation, improving the working environment.
Application Scope
Inner side of the digging guide groove (digging beam):
This is the primary application location. Installed on the left and right sides and bottom of the digging channel, forming a robust "U"-shaped wear-resistant liner that directly contacts the digging chain and ballast.
Digging chain guide section:
At locations where the digging chain needs to turn or require specific guidance, specially shaped alloy wear plates are installed to ensure a smooth chain transition.
Vibrating screen system (some models):
In the vibrating screen housing of the cleaning machine, in the localized areas of continuous friction with the ballast, similar wear-resistant liners are sometimes used, but the working conditions and material requirements may differ from those of the excavation section.
Conveyor belt drop point:
At the impact point of ballast transfer, wear-resistant liners are also used to protect the underlying structure, but their impact resistance requirements may be higher than their resistance to sliding wear requirements.
FAQ
Q: Which brands and models of ballast cleaning machines are your wear plates specifically suitable for?
A:We manufacture a full range of wear-resistant parts for ballast cleaning machines. Please provide the specific brand, model, and original part number (if applicable) of your equipment. We will ensure 100% accurate dimensional matching.
Q: Besides wear resistance, how well do your wear plates perform in terms of impact resistance and fracture prevention?
A:This is a core design focus of ours. We reinforce impact-prone areas (such as around mounting holes and edges) with ribs and rounded corners to distribute stress. The matrix maintains appropriate toughness to ensure that when encountering large pieces of ballast or foreign objects during screening operations, it can undergo slight plastic deformation rather than directly break.
Product Overview
Installed on the excavation guide groove, corner guide groove and other parts of the screen cleaning machine, it is used to protect the relevant parts of the screen cleaning machine, reduce the wear and tear on the equipment caused by ballast and excavation chain, reduce equipment maintenance costs and extend the overall service life of the equipment.
Key Features
Hard alloy materials:
These materials possess characteristics such as high hardness, wear resistance, good strength and toughness, heat resistance, and corrosion resistance. For example, tungsten carbide-based hard alloys can effectively improve the wear resistance of wear plates.
Bragging process:
This process welds the nano-hard alloy sheet to the wear plate base material, resulting in rapid heating, quick flux melting, high weld strength, minimal deformation, and excellent overall mechanical properties.
High wear resistance:
Compared to ordinary wear plates, alloy wear plates have significantly improved wear resistance, extending service life by several times or even dozens of times.
Good corrosion resistance:
Resists the erosion of moisture, acids, and alkalis in the ballast, ensuring stable performance of the wear plate.
Vibration and noise reduction:
Effectively reduces vibration and noise during screen cleaning machine operation, improving the working environment.
Application Scope
Inner side of the digging guide groove (digging beam):
This is the primary application location. Installed on the left and right sides and bottom of the digging channel, forming a robust "U"-shaped wear-resistant liner that directly contacts the digging chain and ballast.
Digging chain guide section:
At locations where the digging chain needs to turn or require specific guidance, specially shaped alloy wear plates are installed to ensure a smooth chain transition.
Vibrating screen system (some models):
In the vibrating screen housing of the cleaning machine, in the localized areas of continuous friction with the ballast, similar wear-resistant liners are sometimes used, but the working conditions and material requirements may differ from those of the excavation section.
Conveyor belt drop point:
At the impact point of ballast transfer, wear-resistant liners are also used to protect the underlying structure, but their impact resistance requirements may be higher than their resistance to sliding wear requirements.
FAQ
Q: Which brands and models of ballast cleaning machines are your wear plates specifically suitable for?
A:We manufacture a full range of wear-resistant parts for ballast cleaning machines. Please provide the specific brand, model, and original part number (if applicable) of your equipment. We will ensure 100% accurate dimensional matching.
Q: Besides wear resistance, how well do your wear plates perform in terms of impact resistance and fracture prevention?
A:This is a core design focus of ours. We reinforce impact-prone areas (such as around mounting holes and edges) with ribs and rounded corners to distribute stress. The matrix maintains appropriate toughness to ensure that when encountering large pieces of ballast or foreign objects during screening operations, it can undergo slight plastic deformation rather than directly break.
