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Lithium Battery Manual Band Saw Rail Sawing Machine

The lithium battery manual band saw rail sawing machine developed by our company is suitable for 43-75kg/m specification rails.It can quickly cut off the rail head, rail waist and rail bottomof the rail, and the cutting end surface is flat and burr-free.The equipment adopts constant speed cutting technology to ensure stable cutting efficiency when the load changes.The cutting depth can be flexibly adjusted to suit different rail types and operating scenarios.
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Lithium Battery Manual Band Saw Rail Sawing Machine



1. Powered by lithium battery, it adopts replaceable design and supports fast charging and intelligent balanced charging and discharging.


2. Quick start-up and high rail sawing efficiency.。


3. The operation is clean and environmentally friendly, with no dust or sparks generated during the operation.




Lithium Battery Manual Band Saw Rail Sawing Machine


4. The cost of use and maintenance is lower than that of gasoline and diesel engine equipment; the cost of saw blades is also lower than that of grinding wheels.


5. The IP45 protection level of the machine body can resist the intrusion of gravel and rain,and adapt to harsh environments such as rainy days, sand and dust.


6. The motor has a built-in overload protection device, which will automatically shut down to protect the equipment when overloaded.



Key Features


Power & Efficiency

Lithium Battery Advantage: It uses two 24V/10Ah replaceable lithium batteries, providing 4 hours of continuous cutting (or 80–100 single-rail cuts) per charge. The batteries support fast charging (80% charge in 1.5 hours) and intelligent balanced charging/discharging (extending battery lifespan to 2–3 years).

Constant Speed Cutting: Equipped with a brushless motor and constant speed control technology, it maintains a stable cutting speed (2.5m/min) even when the load changes (e.g., cutting harder rail sections). This ensures consistent cut quality (flat end surfaces, no burrs) without damaging the rail.

Adjustable Cutting Depth: The cutting depth can be flexibly adjusted (up to 210mm height, 160mm width) to fit different rail types (e.g., 43kg/m light rails, 75kg/m heavy rails) and operating scenarios (e.g., partial rail trimming, full rail cutting).


Safety & Durability

Environmental Protection: No dust, sparks, or exhaust fumes are generated during operation, complying with indoor air quality standards (e.g., ISO 14001) and protecting operators from respiratory hazards.

Weather Resistance: With an IP45 protection rating, the machine resists gravel intrusion and rain splashes, enabling operation in harsh conditions like rainy days, sandstorms, or subway tunnels with high humidity.

Overload Protection: The motor has a built-in thermal overload protector that automatically shuts down the machine if the current exceeds the safe limit (e.g., when the saw blade is stuck). This prevents motor burnout and extends equipment lifespan.



The Lithium Battery Manual Band Saw Rail Sawing Machine is a revolutionary rail cutting tool for railway maintenance, replacing traditional gasoline/diesel saws with clean, efficient lithium battery power. It is specifically designed for cutting 43–75kg/m rails (common in railways, subways, and mining) and delivers fast, burr-free cuts—completing a single-rail cut in ≤3 minutes. Unlike fuel-powered saws, it produces no dust, sparks, or exhaust fumes, making it ideal for indoor or environmentally sensitive areas (e.g., subway tunnels, urban railway stations). Key selling points include a replaceable lithium battery (4-hour endurance), IP45 weather resistance, built-in overload protection, and low maintenance costs (saw blade costs 50% less than grinding wheels). For railway operators prioritizing sustainability and efficiency, this machine is a game-changer for rail cutting tasks.


Single-rail Operation Time of Equipment ≤ 3 minutes
Battery Capacity 4-hour lithium battery endurance
Maximum Cutting Size 160mm (Width) x 210mm (Height)
Operating Temperature Range -20°C ~ 60°C


Lithium Battery Manual Band Saw Rail Sawing Machine Lithium Battery Manual Band Saw Rail Sawing Machine Lithium Battery Manual Band Saw Rail Sawing Machine


Lithium Battery Manual Band Saw Rail Sawing Machine




Used for fast cutting of 43-75kg/m rails.

Specific usage scenarios: railway/subway track maintenance, new railway laying projects, etc.







Application Scope


The Lithium Battery Manual Band Saw Rail Sawing Machine is suitable for:

• Railway and subway track maintenance (cutting damaged rails for replacement or trimming rails during turnout installation);

• New railway construction (cutting prefabricated rails to custom lengths on-site);

• Mining rail maintenance (cutting mining rails contaminated by mineral debris or damaged by heavy loads);

• Emergency rail repairs (fast cutting of broken rails to restore line connectivity quickly).


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WhatsApp: +8618131595437
Phone: +86-18131595437
Email: kuntietangshan@gmail.com
North Side of No.4 Road, East of Tangcao Express way Connection Line, Nanbao Development Zone,Tangshan City.

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